The PCB layout of any DC/DC converter is critical to the excellent performance of the design. Poor PCB layout can disrupt the operation of an otherwise good schematic design. Even if the converter regulates correctly, bad PCB layout can mean the difference between a robust design and one that cannot be mass produced. Furthermore, to a great extent, the EMI performance of the regulator is dependent on the PCB layout. In a buck converter, the most critical PCB feature is the loop formed by the input capacitor or capacitors and power ground, as shown in Figure 8-12. This loop carries large transient currents that can cause large transient voltages when reacting with the trace inductance. These unwanted transient voltages disrupt the proper operation of the converter. Because of this, the traces in this loop must be wide and short, and the loop area as small as possible to reduce the parasitic inductance. Figure 8-13 shows a recommended layout for the critical components of the LMR60420.

• Place the input capacitors as close as possible to the VIN and GND terminals.
• Use wide traces for the C_BOOT capacitor. Place C_BOOT close to the device with short/wide traces to the BOOT and SW pins.
• Place the feedback divider as close as possible to the FB pin of the device. Place R_FBB, R_FBT, and C_FF, if used, physically close to the device. The connections to FB and GND must be short and close to those pins on the device. The connection to V_OUT can be somewhat longer. However, the latter trace must not be routed near any noise source (such as the SW node) that can capacitively couple into the feedback path of the regulator.
• Use at least one ground plane in one of the middle layers. This plane acts as a noise shield and as a heat dissipation path.
• Provide wide paths for VIN, VOUT, and GND. Making these paths as wide and direct as possible reduces any voltage drops on the input or output paths of the converter and maximizes efficiency.
• Provide enough PCB area for proper heat-sinking. Enough copper area must be used to make sure a low R_θJA, commensurate with the maximum load current and ambient temperature. The top and bottom PCB layers must be made with two ounce copper and no less than one ounce. If the PCB design uses multiple copper layers (recommended), thermal vias can also be connected to the inner layer heat-spreading ground planes.
• Keep the switch area small. Keep the copper area connecting the SW pin to the inductor as short and wide as possible. At the same time, the total area of this node must be minimized to help reduce radiated EMI.

See the following PCB layout resources for additional important guidelines:

• Layout Guidelines for Switching Power Supplies application report
• Simple Switcher PCB Layout Guidelines application report
• Construction Your Power Supply- Layout Considerations seminar
• Low Radiated EMI Layout Made Simple with LM4360x and LM4600x application report

Figure 8-12 Current Loops With Fast Edges